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Custom prosthetic liner manufacturing system and method

Invented by: Robert E. Arbogast
Mt. Sterling, OH

James M. Colvin
Hilliard, OH

Christopher T. Kelley
Columbus, OH

Greg Pratt
Boca Raton, FL

Originally Assigned to: The Ohio Willow Wood Company
Mount Sterling, OH
[Now assigned to . . .]

Issued:2007-01-09
Filed:2003-11-28
Application No:10724526
Examined by:Picard; Leo

A system and method for manufacturing a custom prosthetic liner. The system may include a shape capture device for capturing the shape of a residual limb. The captured shape may be used to generate a 3-dimensional electronic liner model using a processor and specialized software. A 3-dimensional electronic model of the residual limb may also be produced. Preferably, an interface is provided that allows a user of the system to alter the shape and/or size of the 3-dimensional model(s) to allow the subsequently-produced liner to accommodate particular features of the residual limb. Data associated with at least the resulting 3-dimensional liner model is provided to a manufacturing facility equipped to produce a custom liner therefrom. The data may be remotely transmitted to the manufacturing facility. A positive likeness of the residual limb is created from the data associated with the 3-dimensional model(s), and is subsequently used as a mold core in the liner molding process.

[pdf] U.S. Pat. No. 7,162,322

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